冷庫安裝工程廠家分析冷庫板(ban)安裝工藝

冷庫(ku)(ku)板(ban)一(yi)(yi)般(ban)是由廠家預先生產的(de)(de)，具有固(gu)定(ding)的(de)(de)長度(du)(du)、寬度(du)(du)和(he)厚(hou)度(du)(du)，高、中溫冷庫(ku)(ku)一(yi)(yi)般(ban)選用(yong)10厘米厚(hou)的(de)(de)板(ban)塊，低溫庫(ku)(ku)及凍結(jie)庫(ku)(ku)一(yi)(yi)般(ban)選用(yong)12厘米或15厘米厚(hou)的(de)(de)板(ban)塊；所以(yi)如果不是預定(ding)的(de)(de)庫(ku)(ku)板(ban)，采購(gou)時就要注意(yi)庫(ku)(ku)板(ban)的(de)(de)密度(du)(du)和(he)鋼板(ban)的(de)(de)厚(hou)度(du)(du)，正規(gui)廠家鋼板(ban)厚(hou)度(du)(du)一(yi)(yi)般(ban)要在0.4MM以(yi)上，冷庫(ku)(ku)庫(ku)(ku)板(ban)發泡(pao)密度(du)(du)按照(zhao)國家標準是每立方(fang)(fang)米在38KG～40KG/立方(fang)(fang)米。

冷庫墻板的安裝

1、墻(qiang)板(ban)(ban)(ban)(ban)(ban)的安(an)裝(zhuang)(zhuang)(zhuang)應(ying)從拐(guai)角(jiao)(jiao)(jiao)處(chu)(chu)(chu)開始(shi)(shi)安(an)裝(zhuang)(zhuang)(zhuang)。按照(zhao)排板(ban)(ban)(ban)(ban)(ban)圖，將(jiang)需要安(an)裝(zhuang)(zhuang)(zhuang)的拐(guai)角(jiao)(jiao)(jiao)處(chu)(chu)(chu)兩張(zhang)板(ban)(ban)(ban)(ban)(ban)運(yun)至(zhi)安(an)裝(zhuang)(zhuang)(zhuang)地點，根據板(ban)(ban)(ban)(ban)(ban)梁(liang)高(gao)度(du)及(ji)固定蘑(mo)菇頭尼龍(long)(long)(long)螺(luo)栓(shuan)的角(jiao)(jiao)(jiao)鐵件(jian)型(xing)號，在(zai)(zai)板(ban)(ban)(ban)(ban)(ban)寬中間(jian)相(xiang)應(ying)標(biao)(biao)高(gao)位(wei)置鉆一(yi)個(ge)孔(kong)，鉆孔(kong)時(shi)(shi)電鉆應(ying)同板(ban)(ban)(ban)(ban)(ban)面(mian)垂直，孔(kong)內穿上(shang)(shang)(shang)蘑(mo)菇頭尼龍(long)(long)(long)螺(luo)栓(shuan)（尼龍(long)(long)(long)螺(luo)栓(shuan)栓(shuan)體(ti)及(ji)蘑(mo)菇頭內應(ying)打上(shang)(shang)(shang)密(mi)封(feng)膏），套(tao)上(shang)(shang)(shang)角(jiao)(jiao)(jiao)鐵件(jian)擰(ning)緊(jin)，擰(ning)緊(jin)程(cheng)度(du)以(yi)使庫(ku)(ku)(ku)板(ban)(ban)(ban)(ban)(ban)板(ban)(ban)(ban)(ban)(ban)面(mian)尼龍(long)(long)(long)螺(luo)栓(shuan)處(chu)(chu)(chu)稍有(you)凹陷為宜。立墻(qiang)板(ban)(ban)(ban)(ban)(ban)時(shi)(shi)，應(ying)在(zai)(zai)與庫(ku)(ku)(ku)板(ban)(ban)(ban)(ban)(ban)接(jie)(jie)觸(chu)的地板(ban)(ban)(ban)(ban)(ban)槽處(chu)(chu)(chu)墊上(shang)(shang)(shang)泡沫等軟性材料，防止損(sun)壞庫(ku)(ku)(ku)板(ban)(ban)(ban)(ban)(ban)，兩張(zhang)拐(guai)角(jiao)(jiao)(jiao)處(chu)(chu)(chu)墻(qiang)板(ban)(ban)(ban)(ban)(ban)從板(ban)(ban)(ban)(ban)(ban)地板(ban)(ban)(ban)(ban)(ban)槽中立起(qi)之后，應(ying)及(ji)時(shi)(shi)根據放線位(wei)置調(diao)整墻(qiang)板(ban)(ban)(ban)(ban)(ban)平面(mian)位(wei)置以(yi)及(ji)庫(ku)(ku)(ku)板(ban)(ban)(ban)(ban)(ban)的垂直度(du)，并校核(he)墻(qiang)板(ban)(ban)(ban)(ban)(ban)頂標(biao)(biao)高(gao)是(shi)否正確（直始(shi)(shi)至(zhi)終都需校核(he)）。墻(qiang)板(ban)(ban)(ban)(ban)(ban)位(wei)置正確無誤后，將(jiang)角(jiao)(jiao)(jiao)鐵件(jian)焊(han)在(zai)(zai)板(ban)(ban)(ban)(ban)(ban)梁(liang)上(shang)(shang)(shang)，固定好內外包角(jiao)(jiao)(jiao)（包角(jiao)(jiao)(jiao)板(ban)(ban)(ban)(ban)(ban)兩邊(bian)內側同庫(ku)(ku)(ku)板(ban)(ban)(ban)(ban)(ban)接(jie)(jie)觸(chu)處(chu)(chu)(chu)打一(yi)道(dao)密(mi)封(feng)膏）在(zai)(zai)焊(han)接(jie)(jie)角(jiao)(jiao)(jiao)鐵件(jian)時(shi)(shi)，應(ying)將(jiang)庫(ku)(ku)(ku)板(ban)(ban)(ban)(ban)(ban)角(jiao)(jiao)(jiao)鐵件(jian)處(chu)(chu)(chu)用遮擋物遮住，防止電弧焊(han)時(shi)(shi)電焊(han)的高(gao)溫烤傷庫(ku)(ku)(ku)板(ban)(ban)(ban)(ban)(ban)及(ji)焊(han)渣飛濺到庫(ku)(ku)(ku)板(ban)(ban)(ban)(ban)(ban)上(shang)(shang)(shang)。

2、拐角(jiao)處(chu)(chu)的兩塊墻(qiang)板(ban)安(an)裝(zhuang)完(wan)畢(bi)后，開始(shi)沿拐角(jiao)的走向安(an)裝(zhuang)下一張(zhang)墻(qiang)板(ban)。下一張(zhang)墻(qiang)板(ban)安(an)裝(zhuang)前應在地(di)面上將庫板(ban)凸槽或凹(ao)槽內(nei)打(da)(da)兩道白(bai)色密(mi)封膏(gao)（密(mi)封膏(gao)應打(da)(da)在庫板(ban)凸槽或凹(ao)槽的拐角(jiao)處(chu)(chu)），打(da)(da)在凸槽或凹(ao)槽內(nei)的密(mi)封膏(gao)膏(gao)體(ti)應有一定的高度，還應密(mi)實連續均勻，安(an)裝(zhuang)方法同第(di)一張(zhang)墻(qiang)板(ban)相同。

3、兩庫(ku)板(ban)之(zhi)(zhi)間(jian)(jian)先(xian)用(yong)錘子擊打墊在聚(ju)氨酯庫(ku)板(ban)上的方木(mu)，使板(ban)與(yu)板(ban)之(zhi)(zhi)間(jian)(jian)緊(jin)(jin)密靠攏(long)。墻(qiang)板(ban)與(yu)墻(qiang)板(ban)之(zhi)(zhi)間(jian)(jian)用(yong)兩套連(lian)接(jie)(jie)件(jian)楔(xie)(xie)緊(jin)(jin)，兩套連(lian)接(jie)(jie)件(jian)分別固(gu)定(ding)在墻(qiang)板(ban)與(yu)墻(qiang)板(ban)縫隙的上外(wai)側及下內側，下內側的連(lian)接(jie)(jie)件(jian)應(ying)(ying)盡量靠下，以便后澆混凝(ning)土能(neng)將(jiang)連(lian)接(jie)(jie)件(jian)蓋(gai)住。板(ban)與(yu)板(ban)的縫隙用(yong)連(lian)接(jie)(jie)件(jian)楔(xie)(xie)緊(jin)(jin)后應(ying)(ying)保(bao)持(chi)在3mm寬左右，如(ru)不(bu)符(fu)(fu)核(he)要求(qiu)，將(jiang)板(ban)拆下，修整板(ban)邊(bian)，然后重新安裝使之(zhi)(zhi)板(ban)縫符(fu)(fu)合要求(qiu)。固(gu)定(ding)連(lian)接(jie)(jie)件(jian)時(shi)，要注意將(jiang)一套連(lian)接(jie)(jie)件(jian)的兩個部件(jian)分別固(gu)定(ding)在凸(tu)凹兩張(zhang)庫(ku)板(ban)的邊(bian)緣，用(yong)φ5X13的鉚釘固(gu)定(ding)，連(lian)接(jie)(jie)件(jian)的距離(li)以能(neng)拉緊(jin)(jin)兩庫(ku)板(ban)為宜。楔(xie)(xie)緊(jin)(jin)楔(xie)(xie)鐵(tie)(tie)時(shi)，錘子與(yu)楔(xie)(xie)鐵(tie)(tie)保(bao)持(chi)垂直，避免碰傷庫(ku)板(ban)，上下部位的楔(xie)(xie)鐵(tie)(tie)應(ying)(ying)同時(shi)楔(xie)(xie)緊(jin)(jin)，用(yong)鉚釘固(gu)定(ding)好(hao)楔(xie)(xie)鐵(tie)(tie)。

冷庫頂板的安裝

1、安(an)(an)裝(zhuang)頂(ding)(ding)(ding)板(ban)(ban)(ban)(ban)前，應將(jiang)吊頂(ding)(ding)(ding)用的T型(xing)鐵(tie)依據(ju)圖紙安(an)(an)裝(zhuang)完畢(bi)。安(an)(an)裝(zhuang)T型(xing)鐵(tie)時，T型(xing)鐵(tie)應根據(ju)剛架的跨度(du)(du)適當(dang)起(qi)拱(gong)，保證頂(ding)(ding)(ding)板(ban)(ban)(ban)(ban)安(an)(an)裝(zhuang)完畢(bi)后(hou)(hou)T型(xing)鐵(tie)不產生向下的撓度(du)(du)。頂(ding)(ding)(ding)板(ban)(ban)(ban)(ban)的安(an)(an)裝(zhuang)應先從庫(ku)體(ti)的一角(jiao)開(kai)始，按照排板(ban)(ban)(ban)(ban)圖，將(jiang)庫(ku)板(ban)(ban)(ban)(ban)升起(qi)至指定高度(du)(du)和位置，庫(ku)板(ban)(ban)(ban)(ban)縱向板(ban)(ban)(ban)(ban)端(duan)分別放(fang)在(zai)墻板(ban)(ban)(ban)(ban)上及(ji)T型(xing)鐵(tie)上。調整好頂(ding)(ding)(ding)板(ban)(ban)(ban)(ban)同(tong)軸線的平行度(du)(du)及(ji)垂直度(du)(du)，復核頂(ding)(ding)(ding)板(ban)(ban)(ban)(ban)底面的標高，然后(hou)(hou)將(jiang)頂(ding)(ding)(ding)板(ban)(ban)(ban)(ban)同(tong)T型(xing)鐵(tie)用拉鉚釘固定，將(jiang)頂(ding)(ding)(ding)板(ban)(ban)(ban)(ban)與墻板(ban)(ban)(ban)(ban)之間的包角(jiao)板(ban)(ban)(ban)(ban)連接(jie)好，之后(hou)(hou)開(kai)始下一張庫(ku)板(ban)(ban)(ban)(ban)的安(an)(an)裝(zhuang)工作。

2、 第二張頂板(ban)(ban)(ban)(ban)(ban)的安裝方法基本(ben)同(tong)第一張板(ban)(ban)(ban)(ban)(ban)，板(ban)(ban)(ban)(ban)(ban)板(ban)(ban)(ban)(ban)(ban)的連接方法基本(ben)同(tong)安裝墻板(ban)(ban)(ban)(ban)(ban)相同(tong)。庫(ku)板(ban)(ban)(ban)(ban)(ban)連接件(jian)(jian)應(ying)固定(ding)在庫(ku)外，每張庫(ku)板(ban)(ban)(ban)(ban)(ban)板(ban)(ban)(ban)(ban)(ban)縫應(ying)固定(ding)三個(ge)庫(ku)板(ban)(ban)(ban)(ban)(ban)連接件(jian)(jian)，庫(ku)板(ban)(ban)(ban)(ban)(ban)兩端(duan)及(ji)板(ban)(ban)(ban)(ban)(ban)中各一個(ge)（頂板(ban)(ban)(ban)(ban)(ban)長小于4米(mi)也可用兩個(ge)庫(ku)板(ban)(ban)(ban)(ban)(ban)連接件(jian)(jian)）。

3、 所有的頂(ding)板(ban)(ban)安裝完(wan)畢(bi)后(hou)，開(kai)(kai)始進行吊(diao)頂(ding)C型(xing)(xing)鋼(gang)的安裝工作(zuo)。依據(ju)頂(ding)板(ban)(ban)實際(ji)排板(ban)(ban)，在(zai)地面上將固定(ding)(ding)蘑菇(gu)(gu)頭尼龍螺(luo)栓的角鐵(tie)件按相(xiang)應間距(ju)焊在(zai)吊(diao)頂(ding)C型(xing)(xing)鋼(gang)上。然(ran)后(hou)將吊(diao)頂(ding)C型(xing)(xing)鋼(gang)按圖紙放在(zai)頂(ding)板(ban)(ban)相(xiang)應位(wei)(wei)置(zhi)，吊(diao)頂(ding)C型(xing)(xing)鋼(gang)應保證同軸線的平(ping)行度(du)及垂直度(du)。調(diao)整(zheng)好吊(diao)頂(ding)C型(xing)(xing)鋼(gang)的位(wei)(wei)置(zhi)后(hou)，在(zai)角鐵(tie)件螺(luo)栓孔的位(wei)(wei)置(zhi)上將頂(ding)板(ban)(ban)開(kai)(kai)孔，用蘑菇(gu)(gu)頭尼龍螺(luo)栓將角鐵(tie)件同庫板(ban)(ban)連接牢固。之后(hou)將吊(diao)頂(ding)C型(xing)(xing)鋼(gang)用圓鋼(gang)吊(diao)件焊在(zai)檁(lin)條上，根(gen)據(ju)頂(ding)板(ban)(ban)底面標(biao)高，調(diao)節圓鋼(gang)吊(diao)件下面的螺(luo)母將吊(diao)頂(ding)C型(xing)(xing)鋼(gang)及頂(ding)板(ban)(ban)調(diao)整(zheng)至指定(ding)(ding)高度(du)。

冷庫包角板的安裝

所有冷庫的(de)(de)(de)包(bao)角(jiao)(jiao)板(ban)(ban)(ban)兩(liang)邊內側同庫板(ban)(ban)(ban)接觸處(chu)打一道(dao)密封膏。墻(qiang)板(ban)(ban)(ban)之(zhi)間(jian)的(de)(de)(de)包(bao)角(jiao)(jiao)應(ying)分段固(gu)(gu)(gu)(gu)定，以便于現場澆注(zhu)聚氨酯發泡料。固(gu)(gu)(gu)(gu)定頂(ding)板(ban)(ban)(ban)的(de)(de)(de)包(bao)角(jiao)(jiao)板(ban)(ban)(ban)應(ying)每隔500mm用(yong)鐵剪剪一個豁(huo)口（豁(huo)口的(de)(de)(de)大小以能到入(ru)發泡料為準(zhun)），然后將其固(gu)(gu)(gu)(gu)定在(zai)頂(ding)板(ban)(ban)(ban)上(shang)和墻(qiang)板(ban)(ban)(ban)上(shang)。包(bao)角(jiao)(jiao)板(ban)(ban)(ban)應(ying)用(yong)拉鉚(liu)釘固(gu)(gu)(gu)(gu)定，拉鉚(liu)釘間(jian)距(ju)應(ying)保持在(zai)100mm，固(gu)(gu)(gu)(gu)定在(zai)包(bao)角(jiao)(jiao)上(shang)的(de)(de)(de)拉鉚(liu)釘應(ying)成一條直線，間(jian)距(ju)相等。注(zhu)意拉鉚(liu)釘的(de)(de)(de)鉆(zhan)孔及用(yong)拉鉚(liu)搶固(gu)(gu)(gu)(gu)定拉鉚(liu)釘，所使用(yong)的(de)(de)(de)工具應(ying)同包(bao)角(jiao)(jiao)板(ban)(ban)(ban)垂直。